Primary Function:

The Dry Coil Manufacturing Engineer will lead the design, optimization, and implementation of manufacturing processes for dry coils used in HVAC systems. This role ensures efficient, cost-effective production while maintaining high quality and compliance with BAC and industry standards.

Responsibilities include process design, equipment selection, production troubleshooting, fixture and tooling development and collaboration with cross-functional teams to drive continuous improvement.

Principal Duties & Responsibilities:

• Manufacturing Process Design & Optimization:

o Develop and refine production processes for dry coil fabrication, including fin pressing, tube cutting, tube expanding, brazing, and assembly.

o Implement Lean Manufacturing to eliminate waste, reduce cycle times, and improve productivity and cost.

o Design tooling, jigs, and fixtures to enhance production efficiency and product consistency.

o Share best practices and align the manufacturing process over BAC global dry coil manufacturing plants.

• Quality & Compliance:

o Work with QA teams to establish inspection quality control plan (e.g., leak testing, dimensional accuracy) and ensure compliance with ASHRAE, ISO standards and customer special requirement.

o Conduct root cause analysis (RCA) for production defects and implement corrective actions (e.g., 8D report).

o Validate processes using statistical tools (e.g., Cpk, Ppk) to ensure capability.

• Continuous Improvement:

o Identify opportunities and lead to reduce material, labor and manufacturing OH waste

o Monitor industry trends in HVAC and heat transfer technologies to seek improvement opportunities.

• Production Support:

o Provide real-time troubleshooting support for production line issues (e.g., process parts defects, downtime).

o Train production staff on standard work, new processes.

o Monitor KPIs (Productivity, scrap rates, OEE etc.) and drive initiatives to meet targets.

• New Product Introduction (NPI):

o Partner with Engineering to transition prototypes to full-scale production, ensuring manufacturability.

o Develop process validation plans (IQ/OQ) for new coil designs.

• Documentation & Compliance:

o Create detailed work instructions, PFMEAs, and process flow diagrams.

• Other tasks superiors assigned

Knowledge, Skills, Abilities, Required Attributes

• Education: Bachelor’s in Mechanical /Manufacturing/Industrial Engineering/HVAC.

• Experience: above 5 years in dry coil manufacturing. Foreign company experiences preferred.

• Skills:

o Excellent problem-solving, and teamwork.

o Strong communication skill both in Mandarin and English

o Strong learning ability

o Lean/TPS mindset, KAIZEN project experience preferred

o Proficiency in CAD (AutoCAD, 3D preferred), MS office, process simulation tools preferred.