ACCOUNTABILITY:
-Foster a culture of safety excellence and promote responsible, disciplined operations at the Songjiang site to achieve safety targets.
-Produce and deliver compliant products at targeted cost, quality and service levels from Songjiang site. RESPONSIBILITIES:
-Collaborate with the HSE team to enhance workshop HSE performance through process and engineering improvements, with a particular focus on process safety. Lead and ensure that MOC is implemented in accordance with company requirements. Oversee and conduct process hazard analysis for TPU facilities.
-Provide daily technical support to the operations team. Manage the production SOP and assist in preparing related documentation to ensure sufficient information is available for daily workshop operations.
-Attend morning meeting and follow up day-to-day operation issues. Lead daily on field problem solving, to improve the operation safety, quality, equipment reliability and efficiency.
-Maintain and enhance the SOP system to standardize operational processes and provide relevant training to technicians. Ensure that the TPU production team adheres to production SOPs. Lead projects to monitor and correct deviations in field processes compared to SOPs.
-Be responsible for production line KPIs including Final Prime, Raw Material Efficiency, OEE, Energy efficiency and customer complaint and find opportunities for continuous improvement.
-Lead project to improve quality consistency and process capability by pFMEA, Minitab related tools.
-Lead the investigation of quality complaints and work with quality team to corrective actions.
-Work together with production scheduler to optimize production schedule from operation and process aspect.
-Work together with maintenance team to improve the machine reliability to maximize production lines efficiency.
-Keep accurate records and production statistics. Maintain operations documentation and database.
-Lead process optimization projects focused on continuous improvement and cost savings.
-Cooperate with PT and operation team for new RM and new product introduction. REQUIREMENTS – EDUCATION, EXPERIENCE, SKILLS:
-Education Background:
-Bachelor or above degree in Macromolecular Materials, Chemical or Engineering
-Technical Skills:
-Technical understanding of polymers related process and equipment
-Strong troubleshooting skills and a commitment to continuous improvement, with the ability to lead RCA/PHA initiatives.
-Familiar with SAP system
-Familiar with P&ID, PFMEA, Statistic tools and Minitab
-Familiar with DCS batch setup and maintenance
-Be able to communicate well and build relationships with key individuals in our overseas plants and shift people
-Good communications in English and presentation skills
-Other Experiences Preferred:
-At least 3 years of field working experiences with equipment knowledge in fine chemical, macromolecule chemical or polymerization industry
-Experiences in twin screw extruder is preferred
-Experience in process improvement is preferred
-Engineering experience is preferred
-Compounding manufacturing knowledge is preferred
-6 sigma and LEAN manufacturing knowledge is preferred
